Stadler Anlagenbau GmbH
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Digital Maintenance

Machine data at your service

Our solutions are designed to optimize the performance of your sorting plant, leveraging machine data to reduce operational costs and maximize uptime.

STADLER Connect on screen in front of sorting plant

By combining both existing and newly generated sensor data, we provide a comprehensive view of your plant's operations. Using advanced statistical analysis and AI, our tools distill complex data into clear, actionable maintenance tasks and recommendations, empowering operators to focus on their core responsibilities.

For an easy and fast monitoring

All modules in the palm of your hand

With Preditive Maintenance, we enable a proactive approach to asset management, reducing unplanned downtime and streamlining spare parts management. Our Blockage Detection module helps you to detect blockages before they occur and clear them accordingly, before they cause costly downtimes. With our Downtime Tracker we automatically track every downtime that happens in the plant including its reasons. This way, we enable you to improve your plant operations significantly in the long run. Our Support Portal further enhances operational efficiency, offering access to troubleshooting resources and expert assistance.

STADLER Connect on tablet and smartphone

Predictive Maintenance

Operational challenge:

Unplanned maintenance work due to equipment failures leads to unplanned downtime and costly emergency repairs

Solution and benefits:

Early detection of equipment failures through proactive condition monitoring, enabling the planning of preventive maintenance measures

  • Higher availability
  • Lower maintenance costs
  • Extended equipment lifespan
  • Improved sorting performance

Blockage Detection

Operational challenge:

Short-term plant downtime and equipment damage caused by undetected blockages

Solution and benefits:

Simultaneous monitoring of machine data from all relevant conveyor belts to automatically detect material jams on the conveyor belts

  • Improved operational efficiency through reduced downtime
  • Deeper insights for strategic plant optimisation
  • Extended plant service life through reduced wear

Downtime Tracker

Challenge at the plant: 

High downtime costs due to a lack of insight into breakdowns and their causes 

Solution and benefits: 

Automatic calculation of technical availability and plant utilisation, with visualisation of KPIs and statistics 

  • Increased transparency regarding the occurrence and location of breakdowns
  • Automated real-time tracking without manual data entry
  • Smoother plant operation thanks to reduced effort in troubleshooting
  • Improved plant availability 

Support Portal

Challenge at the plant: 

Lack of an overview of ongoing and completed customer service cases. 

Solution and benefits: 

Direct link to our customer service team 

  • Overview of all customer service tickets 
  • Direct communication with our customer service ticketing system

The data-driven insights from our modules ensure optimised workforce planning, simplified maintenance tasks and, overall, smoother plant operations.

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